Product Information
From design to after-sales, we provide the optimal solution for your production line.
Rotary Shear Line
Rotary Shear Line
High-speed, high-precision cutting is achieved without stopping.
The rotary shear line is a device that cuts steel plates while continuously conveying them using a rotating blade.Unlike the general stop-cut method, it is possible to cut smoothly and speedily without stopping the material, which can greatly improve production efficiency.
"Cutting without stopping" takes your production efficiency to the next level. Unicare Industries will propose the optimal rotary shear system, taking into account the site conditions, line configuration, and compatibility with existing equipment.
rotary shear
Continuous coils can be cut quickly and precisely.
Plate thickness: 0.3 to 6 mm
Board width: 300-1850mm
Tensile strength: 1500MPa
Line speed: Max 80m/min
Leveler
It is possible to flatten the material with high precision in order to correct warpage and remove residual stress.
We have a wealth of experience with high-tensile steel, stainless steel, copper plates, etc.
Plate thickness: 0.3 to 6 mm
Board width: 300-1850mm
Tensile strength: 1500MPa
Line speed: Max 80m/min
Slitting Line
Slitter Line
The heart of the machine, which separates steel plates with high precision.
A slitter line is a device that slits (cuts) coiled steel sheets to a specified width and recoils them. The optimum blade assembly is selected according to the type of material and thickness of the sheet, ensuring stable quality and dimensional accuracy. Unicare Industries provides slitter lines optimally designed to meet the production needs of our customers.
"Precision, speed, and stability" - a slitter line that has it all. Unicare Industries handles not only new installations but also the modification and improvement of existing equipment. From consultations on specifications to design, manufacturing, installation, and adjustment, we offer a one-stop service.
Slitter Stand
The arbor shaft is precision-machined and finished with high density, and consistent tension management ensures high-precision cutting accuracy and quality.
Plate thickness: 0.3 mm to 6.5 mm
Board width: 300-1850mm
Line speed: up to 300m/min
Recoiler
The product cut by the slitter is wound up. In order to reduce deformation of the inner diameter of the winding coil, a perfect circular drum is used, which does not have any gaps when the drum is expanded.
Coil inner diameter: φ400, φ508, φ610 mm, etc.
Slitter line fully automatic blade set changer
The future of the workplace supported by technology.
The future of the workplace supported by technology.
After three years of development, we have completed the revolutionary "fully automatic blade changer."
This has resulted in dramatic improvements in production efficiency, smart work instructions utilizing communication networks, and a stable supply of high-quality products.
Furthermore, it will address the increasingly serious labor shortage problem and contribute greatly to labor-saving and automation on-site.
To the next generation of slitter lines - Unicare Kogyo has the answer.
Blanking Line
We offer a comprehensive automated line that covers everything from material supply to press processing.
Unicare Industries designs, manufactures and supports the implementation of integrated automated lines that combine cut-to-length (blanking) from coil material with press processing.
By efficiently flattening, measuring, and cutting the coil, and then automatically transporting and processing it directly to the press, we can achieve both productivity and yield, such as reducing material loss, labor costs, and shortening work hours.
From materials to products, we connect them on a production line. With our on-site engineering capabilities, Unicare Industries will propose the best solutions for your production site.
Magnet Piler
By using electromagnets and servo control, automatic stacking is possible without damaging the products. Also, variable settings make it possible to accommodate products of different sizes and weights.
Plate thickness: 0.4 to 3.2 mm
Board width: 400-1850mm
Line speed: 80m/min
Conveyor speed: 150m/min
Leveler
Features
Adopts a 6-stage roll leveler
The use of a cassette exchange system reduces line downtime.
Improved maintainability.
Tensile strength: 1500MPa
Oscillating shear in press
This is a shear exclusively for blanking lines. By using it in combination with a press machine, production becomes possible without the need for a separate cutting machine.
Also compatible with high tension steel.
Plate thickness: 0.3 to 3.2 mm
Board width: 400-1850mm
Rotation angle: ±35°
Line speed: 90m/min
Other Products
The site will not function with just the main equipment.
At Unicare Industries, in addition to our mainstay equipment such as slitter lines, rotary shear lines, and blanking lines, we also meet a wide range of needs, including peripheral equipment, auxiliary devices, and custom-made products. We aim to optimize the entire production site, and offer proposals that do not compromise on details. Please feel free to contact us with any questions, such as "Can we handle this kind of equipment?"
Shear line for tailored blanks
Down-cut shear
Other dedicated machines
Material Reversal Device
Paper tube cutting device
